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SECTION 08212
STILE AND RAIL WOOD DOORS AND FRAMES
NOTE ** Buell Door Company, stile and rail wood doors, non-
rated and fire rated type wood panel or glazed
design .
NOTE **
NOTE ** This section is based on the products of Buell Door
Company, which is located at:
NOTE ** 5200 East Grand Avenue
NOTE ** Dallas, TX 75223
NOTE ** Tel: (800) 556-0155
NOTE ** Tel: (214) 827-9260
NOTE ** Fax: (214) 826-9163
NOTE ** Email: Buell@ix.netcom.com
NOTE ** Website: www.buelldoor.com
NOTE ** Buell Door Company is one of the nation's largest
manufacturers with international distribution.
This section covers only a part of their product
line. See their Section 08211 for flush wood doors
and Section 08213 for high-pressure decorative
laminate veneer doors.
NOTE **
NOTE ** SECTION 08211 - STILE AND RAIL WOOD DOORS AND
FRAMES, Copyright 1998, The Architect's Catalog,
Inc.
PART 1 GENERAL
1.1 SECTION INCLUDES
NOTE ** Delete paragraphs and subparagraphs below not
applicable to project.
A. Stile and rail wood doors:
1. 20 minute fire rated.
2. 45 minute fire rated.
3. 60 minute fire rated.
4. Non-rated.
5. Factory pre-fit.
6. Factory finished.
B. Wood frames.
C. Wood panels.
D. Glass panels.
E. Transom panels.
F. Wood jambs.
1.2 RELATED SECTIONS
NOTE ** Delete sections below not relevant to this project;
add others as required.
A. Section 06200 - Finish Carpentry: Wood door frames.
B. Section 08112 - Standard Steel Frames; Steel door frames.
C. Section 08211 - Flush Wood Doors.
D. Section 08712 - Door Hardware.
E. Section 08800 - Glass and Glazing.
F. Section 09900 - Painting and Site Finishing Doors.
G. Section _____ - _________________________.
1.3 REFERENCES
NOTE ** Delete references from the list below that are not
actually required by the text of the edited
section; add others as required.
A. AWI - Quality Standards of Architectural Woodwork
Institute, Seventh Edition.
B. NWWDA I.S.1.A - Architectural Stile and Rail Door.
C. NFPA 80 - Fire Doors and Windows, 1995 Publication.
D. NFPA 252 - Standard Method of Fire Test for Door
Assemblies.
E. Intertek Testing Services/Warnock-Hersey - Certification
Listings for fire doors.
F. _______________________________________.
1.4 SUBMITTALS
A. Submit each item in this article according to the
conditions of the Contract and under provisions of
Section 01300.
B. Product Data: Manufacturer's technical data for each
type of door, including details of core and edge
construction, trim for openings and louvers, factory
finishing specifications, and warranty.
C. Shop Drawings: Prepared specifically for this project
indicating location and size of each door, veneer
species, type and characteristics, elevation of each kind
of door, details of construction, location and extent of
hardware blocking, fire ratings, requirements for factory
finishing, requirements for glass and glazing, and other
pertinent data.
1. For factory-premachined doors, indicate dimensions
and locations of cutouts for locksets and other
cutouts adjacent to light and louver openings.
2. Use same reference numbers for openings and details
as contract drawings.
NOTE ** Delete the following paragraph if samples are not
required.
D. Samples:
1. When factory finished, provide manufacturer's
standard of color charts, followed by two plywood
physical samples, 8-1/2 by 11 inches (215 by 280 mm)
in size, illustrating wood grain, stain, color,
range, and sheen for Architect's approval.
2. Architect has the option to furnish a color for the
manufacturer to match.
3. As an option, submit construction corner samples cut
away to show stile, rails, crossbanding, core, and
face veneer. Samples 8-1/2 by 11 inches (215 by 280
mm) or larger.
4. Manufacturer's Instructions:
a. Instructions regarding care of door during
shipping, unloading, storage, and preparation for
hanging.
b. Installation instructions indicating special
installations.
c. Maintenance instructions for sealing door edges.
1.5 QUALITY ASSURANCE
NOTE ** Select the quality level required for the project
from paragraphs below. Delete those not required
for the Project. Utilize this article when one
quality level applies to all doors and delete AWI
quality levels indicated elsewhere in this Section.
A. Perform work in accordance with AWI Quality Standards,
Seventh edition, Section 1400.
1. Premium Grade.
2. Custom Grade.
B. Finish doors in accordance with AWI Quality Standards,
Seventh edition, Section 1500.
1. Grades identified in Schedule, herein.
2. Grades identified in Section ________.
C. Fire Door Construction: Conform to NFPA 252.
1. Panel Construction: Same as door.
D. Installed Fire Door Assembly: Conform to NFPA 80 and all
local codes and ordinances for fire rated class as
scheduled or otherwise indicated.
1. Transom Panel Assembly: Same as door.
E. Single Source Responsibility: Provide wood doors for
Sections 08212, 08211, and 08213 from a single
manufacturer to ensure uniformity in quality of
appearance, face veneer, finish, and construction.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Handle doors at the site in accordance with AWI Section
1400-G-7, "Care and Installation at Jobsite," as well as
with manufacturer's instructions.
B. Delivery:
1. Do not deliver or install doors until conditions for
temperature and relative humidity have been
stabilized and will be maintained in storage and
installation areas during remainder of construction
period and after installation to comply with the
following requirements applicable to project's
geographical location:
a. Reference 7th Edition of AWI quality standard
including Section 100-S-11 "Relative Humidity and
Moisture Content."
2. Individually protect factory finished doors to
prevent damage.
3. Deliver no doors to the building until wet
construction operations are completed and dry, and
weatherproof storage space is available.
4. Accept doors on site in manufacturer's packaging.
Inspect for damage.
C. Storage:
1. Store doors in a clear dry ventilated space having
controlled temperature and relative humidity range
between 30 and 60 percent. Stack doors flat and off
the floor, supported to prevent warpage.
2. Avoid extreme heat, cold, dryness, or humidity by
storing doors in a closed-in building with
operational HVAC system.
3. Store flat over level surface above floor on wood
blocking.
D. Handling:
1. Do not walk on or place other materials on top of
stacked doors.
2. Handle doors with clean gloves. Lift or carry, do
not drag across one another.
3. Cover doors to keep clean and avoid discoloration
with an opaque covering which does not permit light
to penetrate during storage or staging. Covering
must allow air circulation.
4. At time of installation the protective door wrapping
is to remain in place, for door protection, until all
work by other trades is completed and final
inspection is finished.
5. Identify each door with individual opening numbers
which correlate with designation system used on shop
drawings for door frames and hardware.
1.7 FIELD MEASUREMENTS
A. Verify that field measurements are as indicated on shop
drawings, prepared by the manufacturer before proceeding
with factory machining.
1.8 COORDINATION
A. Coordinate work under provisions of Section 01040.
B. Coordinate the work with door opening construction, door
frame, and door hardware installation.
NOTE ** Door warranties are manufacturer's warranties and
should be provided to the Owner, in the Owner's
name, through the General Contractor and other
intermediate contracting parties.
1.9 WARRANTY
A. General Warranty: Door manufacturer's warranty specified
in this article shall not deprive the Owner of other
rights the Owner may have under other provisions of the
contract documents and shall be in addition to and run
concurrent with other warranties made by the Contractor
under requirements of the contract documents.
B. Warrant doors by the manufacturer to be free of
manufacturing defects as follows:
1. Interior, Non-Rated and 20 minute: Life of original
installation.
2. Interior, 45 and 60 minute: Life of original
installation.
3. Exterior, Non-Rated and 20 minute: One year with
proper installation for protection from weather
elements.
4. Exterior, 45 and 60 minute: Not available.
C. Exceptions to details or fire rating as shown on plans
that may affect the door manufacturer's warranty, or
specific fire rating, shall be brought to the attention
of the Architect in writing at time of submission of shop
drawings.
D. Submit written warranty agreement signed by Manufacturer,
Installer, and Contractor agreeing to pay a reasonable
charge to remove a defective door and rehang with a new
door provided the defect was not apparent prior to
installation and tolerance limitations of the defect do
not comply to referenced quality standards.
E. Contractor's Responsibilities: Replace or refinish doors
where Contractor's work contributed to rejection or to
voiding of manufacturer's warranty.
PART 2 PRODUCTS
2.1 MANUFACTURERS
A. Acceptable Manufacturers: Products and materials of the
following listed manufacturers are acceptable only if
specific products and materials can evidence exact
compliance with requirements of Contract Documents and
these Specifications. ASD.
1. Buell Door Company.
2. The Maiman Company.
B. Requests for substitutions will be considered in
accordance with provisions of Section 01600.
NOTE ** Delete paragraph above or below; coordinate with
Division 1 requirements.
C. Substitutions: Not permitted.
D. Provide all wood doors from a single manufacturer.
NOTE ** The "building-standard" doors are usually more
accurately specified as AWI Custom Grade (the
highest Grade used most of the time), and in the
absence of specifications, Custom Grade prevails.
AWI Custom Grade standards are similar to those of
many commercial door manufacturers. The AWI Custom
Grade allows "A" grade veneer faces and running
match (as opposed to "AA" grade veneer faces and
balance match), and is suitable for most projects.
NOTE **
NOTE ** AWI Premium Grade doors are specified when the
highest degree of control over the quality of the
execution of the design intent, and the quality of
the materials, workmanship, and installation is
required. This is often in conjunction with
architectural paneling and related doors specified
using the guidelines in Section 500 of the Quality
Standards.
2.2 ACCEPTABLE PRODUCTS
A. Custom Grade Non-Rated and 20 Minute Rated Doors:
1. 3 ply 1/16 inch (1.6 mm) thick face veneered stiles
and rails of Laminated Strand Lumber (LSL) core by
Trus Joist MacMillan; matching edgebands; 1-1/2 inch
(38 mm) thick rim banded tongue and grooved panels,
mitered and reinforced with splines; book matched
veneers.
NOTE ** For expensive, exotic veneers, for which it is hard
to get 1/16 inch veneer, specify the following.
2. 5 ply construction of 1/32 inch (0.8 mm) face veneer
with 1/16 inch (1.6 mm) crossband hot pressed to
Laminated Strand Lumber (LSL) core, matching
edgebands; 1-1/2 inch (38 mm) thick rim banded tongue
and grooved panels, mitered and reinforced with
splines; book matched veneers.
NOTE ** Select door thickness from subparagraphs below.
Delete those not required for the project.
3. Door Thickness: 1-3/4 inches (44 mm).
4. Door Thickness: 2-1/4 inches (57 mm).
B. Fire Doors: 45 minute and 60 minute, Intertek Testing
Service/Warnock-Hersey rating.
1. Thickness: 1-3/4 inches (44 mm).
2. Frames, Hinges, and Locks: In accordance with
manufacturer's specifications and NFPA 80. Available
8 feet by 8 feet (2.438 by 2.438 m) on paired
openings.
C. Frames: Hardwood species to match door species in
profiles as detailed on plans.
1. Non-Rated, 20-Minute Rated Frames:
a. Solid hardwood.
b. Veneered MDF.
2. Fire-Rated 45- and 60-Minute Wood Frames: Georgia-
Pacific Veneered Firestop Frame.
NOTE ** Edit Article title below if frames or transom
panels are not specified here for the project.
2.3 DOOR, FRAME, AND TRANSOM PANEL TYPES
A. Interior Doors:
1. Veneer and Laminated Strand Lumber (LSL) stile and
rail construction.
2. Doweled and glued joints.
NOTE ** Select thickness and other characteristics from
subparagraphs below. Delete those not required for
the project.
3. Thickness: 1-3/8 inches (35 mm).
4. Thickness: 1-3/4 inches (44 mm).
5. Thickness: 2-1/4 inches (57 mm).
6. Fire rated.
B. Exterior Doors:
1. Veneer and Laminated Strand Lumber (LSL) stile and
rail construction.
2. Doweled and glued joints.
NOTE ** Select thickness below as required, deleting
thickness not required for the project.
3. Thickness: 1-3/4 inches (44 mm).
4. Thickness: 2-1/4 inches (57 mm).
C. Style:
NOTE ** Select style(s) below as required, deleting those
not required for the project.
1. Panel.
2. Panel and glass.
3. Sash.
4. French.
5. Louvered.
6. Louver and panel.
7. Movable louver.
8. Chevron style louver.
9. Buell Style No. __________.
10. False louver.
11. Full lite.
NOTE ** For sketch face panels in the following
subparagraph, a description of the sketch face and
the manufacturer should be specified (e.g., Sapele
Pommele, Birdseye Maple, etc. Herring Bone, Reverse
diamond, sunburst, box sketch, simulated Stile and
Rail of WD-1 with herring bone insert panels of WD-
3, produced by, e.g., Architectural Forest
Products; Two Rivers, WI 54241).
NOTE **
NOTE ** Sketch face veneers are often used where aesthetic
appearance of door faces impacts design effect of
an area, such as the lobby, entrance to the board
room, executive offices, etc. Many interesting
exotics are commercially available as veneer and
can be an economical way to "jazz up" a project.
Sketch face design is the responsibility of the
designer and should be illustrated in the door
elevations of the project plans. Buell Door
Company will provide guidance for sketch match face
designs.
12. Sketch face panels as detailed in plans.
D. Transom Panels: Match door, panel face veneer, and other
door characteristics indicated.
1. Panel face veneer to match.
2. Panel face veneer to end match.
3. Fire rated.
E. Frames: Hardwood of species to match door species, in
profiles as detailed in plans.
NOTE ** Delete "AND TRANSOM PANEL" in the Article title
below if transom panels are not required for the
project.
2.4 DOOR AND TRANSOM PANEL CONSTRUCTION
A. Core: AWI Section 1400, Type SRC-Stile and Rail.
2.5 DOOR FACE VENEER
NOTE ** Select and edit one or more of the following
paragraphs as required for the project. Over 60
species of wood are available. Refer to AWI QS
Guide for availability list.
A. Interior Doors: NFPA 80-1-2.5.
1. Quality: AWI Custom.
2. Species: _________________________.
B. Exterior Doors:
1. Quality: AWI Custom.
2. Species: _________________________.
2.6 ADHESIVES
A. Adhesives: Type I waterproof.
2.7 ACCESSORIES
NOTE ** When specifying wood stops for fire rated doors,
metal clips may be required. Consult manufacturer.
A. Glazing Stops: Manufactured in accordance with
requirements for component of a 20 minute fire rated
door.
1. Wood of same species as door facing.
2. Wood with metal clips for rated doors.
3. Mitered corners.
4. Attachments: No. 4 finishing nails.
5. Removable stop.
B. Molding: Wood of same species as door facing, 1/2 inch
(12.7 mm) quarter round, mitered corners, with profiles
as detailed in plans.
NOTE ** Select quarter round below or other shape required
for project; delete subparagraph not required.
1. 3/8 inch (9.5 mm) quarter round.
2. 3/8 inch (9.5 mm) _____________.
3. Mitered corners.
4. Attachments: No. 4 finishing nails.
2.8 FABRICATION
A. Fabricate doors in accordance with AWI Custom Grade
Quality Standards requirements.
B. Non-Rated and 20 Minute Fire-Rated Doors:
1. Stile and Rail Construction:
a. 3 ply 1/16 inch (1.6 mm) face veneer prior to
sanding, hot pressed on with Laminated Strand
Lumber (LSL) core; assemble with dowels and Type
I waterproof cross-link PVA glue under pressure.
b. 5 ply construction of 1/32 inch (0.8 mm) face
veneer and 1/16 inch (1.6 mm) crossband hot
pressed to Laminated Strand Lumber (LSL) core;
assemble with dowels and Type I waterproof cross-
link PVA glue under pressure.
2. Stile Edges: 1/2 inch (12.7 mm) Premium grade
hardwood, same as face veneer.
NOTE ** Select panel construction from three subparagraphs
below; delete construction not required for
project.
3. Panel Construction: Standard Rim Raised panel 3-ply
with 1/32 inch (0.8 mm) face veneer, lumber banded,
particleboard core, mitered corners.
4. Panel Construction: Flush Panel 5/8 inch (15.9 mm)
thick, 3-ply with 1/32 inch (0.8 mm) face veneer,
lumber banded, particleboard core, mitered corners.
5. Panel Construction: Rangerboard MDF flush or raised
panel, lumber banded for paint grade doors only.
6. Louvers: Non-rated; wood chevron and slat type,
vented or unvented.
7. Lites: Labeled 1/4 inch (6.3 mm) wire glass,
Firelite or approved equal.
8. Moldings: Custom or manufacturer's standard.
9. STC: 36.6.
10. Security Rating: Grade 40.
11. Pairs: 20 minute pairs require fire retardant
meeting edges.
C. Fire Rated 45 and 60 Minute Raised Panel Doors:
1. Stile and Rail Construction:
a. Top and Bottom: 15/16 inch (23.8 mm) fire
retardant composition.
b. Sides: 1-3/36 inch (30.1 mm) 2-ply construction
with hardwood outer band, fire retardant
composition interband.
2. Core: Non-combustible cross-ply laminated core.
3. Raised Panels: Veneered and glued to core in
accordance to patented stile and rail construction,
labeled by Intertek Testing Services/Warnock-Hersey
International.
4. Moldings: Manufacturer's standard design; approved
metal glazing system required for glazed doors.
5. Pairs: Door factory supplied, machined metal edges
and overlapping astragal.
D. Machine doors for finish hardware in accordance with
hardware requirements and dimensions, and with NFPA 80-1-
3.5; machine all fire doors in the factory or by an
authorized machining distributor.
E. Make cutouts for glazing at the factory; allow 5-1/2
inches (139 mm) minimum from cutout to a mortised
hardware item.
F. Factory pre-fit doors for frame opening dimensions
identified on shop drawings.
NOTE ** Fabrication tolerances are those which would be
expected at time of shipment.
2.9 FABRICATION TOLERANCES
A. Size:
1. Thickness: Plus or minus 1/16 inch (1.6 mm).
2. Height: Plus or minus 1/16 inch (1.6 mm).
3. Width: Plus or minus 1/32 inch (0.8 mm).
B. Squareness: Diagonal measures not to exceed 1/16 inch
(1.6 mm).
C. Hardware Location: Plus or minus 1/32 inch (0.8 mm).
2.10 FINISH
NOTE ** This article describes finishing of wood doors. If
finishing requirements are specified in Section
09900, utilize only the first paragraph below. If
factory finishing is specified herein, delete the
first paragraph and utilize the remaining
paragraphs as appropriate.
A. Site finishing is specified in Section 09900.
B. Factory finish doors and individually polybag.
C. Transparent Finish: Comply with requirements indicated
for grade, finish system, staining effect, and sheen:
1. Grade: Custom.
2. Finish: Manufacturer's standard finish with
performance requirements comparable to AWI System TR-
4 conversion varnish.
3. Staining: Match approved sample for color.
4. Effect: Open-grain finish.
5. Sheen: Semigloss, 60 percent.
NOTE ** The following subparagraph is an optional method of
specifying a transparent finish; if used, delete
the subparagraphs above.
6. Match Buell Door Co. Finish Sample No. __________.
D. Opaque Finish: Comply with requirements indicated for
grade, finish system, color, and sheen:
1. Grade: Custom.
2. Finish: Manufacturer's standard finish with
performance requirements comparable to AWI System OP-
4 conversion varnish.
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine doors and door frames to verify that frames have
been installed as required for proper hanging and
operation of doors.
1. Frames must comply with indicated requirements for
door type, size, location, and swing characteristics,
and have been installed with plumb jambs and level
heads.
2. Doors with apparent defects should not be hung.
3. Notify the Architect in writing of conditions
detrimental to proper installation and operation of
wood doors.
4. Do not proceed with installation until unsatisfactory
conditions have been corrected.
5. Proceeding with installation shall be considered as
acceptance of door and frame conditions.
3.2 INSTALLATION
A. Field Finishing: Place door in a horizontal position,
thoroughly sand all surfaces with hand block and 150-180
grit sand paper to remove handling marks and raised grain
to prevent blotchy appearance.
B. Adjusting and Cleaning: Doors shall swing in their
respective frames free of hinge binding or improper
latching.
1. Trim non-rated doors width by cutting equally on both
jamb edges. Trim height by cutting bottom edges to a
maximum of 3/4 inch (19 mm).
2. Trim fire rated door height at bottom edge and in
accordance with fire rating requirements.
3. Rehang or replace doors which do not operate freely
as directed by the Architect.
4. Seal cut surfaces after fitting and machining.
5. Leave protective door wrappings in place until all
work by other trades is complete and final inspection
is finished.
6. Furnish Owner with instructions on cleaning and
maintaining doors.
C. Exterior Doors:
1. Provide aluminum flashings full thickness and width
of doors.
a. Top rail.
b. Bottom rail.
c. Sill of glazed openings.
2. Apply three coats of marine finish such as Bruning
Paint Super Marine Spar Varnish 508-14, a phenolic
alkyd resin varnish.
3. Protect door with canopy.
4. Failure to provide these measures can void
manufacturer's warranty.
3.3 INSTALLATION TOLERANCES
NOTE ** The following tolerances are based on installed
products, which may include, to some degree,
storage and installation induced stresses, which
are out of the manufacturer's control.
A. Conform to AWI for requirements for fit, joint, and
clearance tolerances.
B. Maximum Diagonal Distortion (Warp): 1/4 inch (6.4 mm)
measured with straightedge or taut string, corner to
corner, over an imaginary 36 inch by 84 inch (914 by
2,133 mm) surface area.
C. Maximum Vertical Distortion (Bow): 1/4 inch (6.4 mm)
measured with straightedge or taut string, top to bottom,
over an imaginary 36 inch by 84 inch (914 by 2,133 mm)
surface area.
D. Maximum Width Distortion (Cup): 1/4 inch (6.4 mm)
measured with straightedge or taut string, edge to edge,
over an imaginary 36 inch by 84 inch (914 by 2,133 mm)
surface area.
3.4 ADJUSTING
A. Adjust work under provisions of Section 01700.
B. Adjust doors for smooth and balanced door movement.
NOTE ** Provide schedule below when door and frame
schedules are not described on drawings. The
schedule should identify various types or
categories of doors and associated frames, fire
ratings if any, hardware sets, etc.
3.5 SCHEDULE
END OF SECTION
